#include <Wire.h>
#include <LiquidCrystal_I2C.h>
LiquidCrystal_I2C lcd(0x27, 20, 4);
#define extractor 6
#define fan 8
#define machine 7
#define gasSensor 0
#define rled 5
#define bled 3
#define gled 4
float data;
String operatingMode;
const unsigned int threshold=25;
const unsigned int maxlimit=90;
void setup()
{
Serial.begin(9600);
Serial.println("system initialize");
//pinMode(buzzer,OUTPUT);
pinMode(fan,OUTPUT);
pinMode(machine,OUTPUT);
pinMode(extractor,OUTPUT);
pinMode(rled,OUTPUT);
pinMode(bled,OUTPUT);
pinMode(gled,OUTPUT);
//digitalWrite(buzzer,LOW);
digitalWrite(extractor,LOW);
digitalWrite(machine,LOW);
digitalWrite(gled,LOW);
digitalWrite(rled,LOW);
digitalWrite(bled,LOW);
lcd.init();
lcd.backlight();
welcomeDisplay();
delay(1000);
digitalWrite(bled,HIGH);
digitalWrite(fan,HIGH);
}
void loop()
{
home_display();
digitalWrite(machine,HIGH);
data=map(analogRead(gasSensor),0,1023,0,100);
if(data>=threshold)
{
digitalWrite(gled,HIGH);
digitalWrite(rled,LOW);
digitalWrite(extractor,HIGH);
if(data>=maxlimit)
{
digitalWrite(gled,LOW);
digitalWrite(rled,HIGH);
digitalWrite(extractor,HIGH);
digitalWrite(machine,LOW);
operatingMode="HOOD OVER LOADED";
}
}
else
{
digitalWrite(extractor,LOW);
digitalWrite(gled,HIGH);
digitalWrite(rled,LOW);
}
delay(500);
}
/*
void Buzzer(uint8_t num)
{
for(uint8_t j=0;j<num;j++)
{
digitalWrite(buzzer,HIGH);
delay(500);
digitalWrite(buzzer,LOW);
delay(250);
}
}*/
void welcomeDisplay()
{
lcd.clear();
lcd.setCursor(0,0);
lcd.print(" WELDING FUMES ");
lcd.setCursor(0,1);
lcd.print(" EXTRACTION HOOD ");
delay(2000);
lcd.setCursor(0,2);
lcd.print("INITIALIZING SYSTEM ");
lcd.setCursor(0,3);
lcd.print("PLEASE WAIT ........");
}
void home_display()
{
lcd.clear();
lcd.setCursor(0,0);
lcd.print(" WELDING FUMES ");
lcd.setCursor(0,1);
lcd.print(" EXTRACTION HOOD ");
lcd.setCursor(0,2);
lcd.print("FUMES LEVEL(%):");
lcd.setCursor(15,2);
lcd.print(data,2);
lcd.setCursor(0,3);
lcd.print(operatingMode);
}
void alert_Display(uint8_t num)
{
lcd.clear();
lcd.setCursor(0,0);
lcd.print(">>> !ALERT! <<<<");
lcd.setCursor(0,1);
if(num==0){lcd.print("FUMES CONCENTRATION IS TOO HIGH");}
if(num==1){lcd.print("MACHINE STOPPED FOR SAFETY");}
}
WELDING FUMES EXTRACTION HOOD
FUMES EXTRACT
WELDING MACHINE
EXTRACTOR FAN
GAS SENSOR
nano:12
nano:11
nano:10
nano:9
nano:8
nano:7
nano:6
nano:5
nano:4
nano:3
nano:2
nano:GND.2
nano:RESET.2
nano:0
nano:1
nano:13
nano:3.3V
nano:AREF
nano:A0
nano:A1
nano:A2
nano:A3
nano:A4
nano:A5
nano:A6
nano:A7
nano:5V
nano:RESET
nano:GND.1
nano:VIN
nano:12.2
nano:5V.2
nano:13.2
nano:11.2
nano:RESET.3
nano:GND.3
lcd1:GND
lcd1:VCC
lcd1:SDA
lcd1:SCL
led2:A
led2:C
r4:1
r4:2
pot1:GND
pot1:SIG
pot1:VCC
led1:A
led1:C
r1:1
r1:2
led3:A
led3:C
r2:1
r2:2
relay1:VCC
relay1:GND
relay1:IN
relay1:NC
relay1:COM
relay1:NO
relay2:VCC
relay2:GND
relay2:IN
relay2:NC
relay2:COM
relay2:NO
relay3:VCC
relay3:GND
relay3:IN
relay3:NC
relay3:COM
relay3:NO