#include "Arduino.h"
// ============================================================================
// STUDENT CONFIGURATION
// Replace 0 with your student number (numeric digits only)
// Example: For UP1234567, enter 1234567
// ============================================================================
#define STUDENT_NUMBER 2161601
// ============================================================================
// SYSTEM PARAMETERS - AUTO-GENERATED FROM STUDENT_NUMBER
// DO NOT MODIFY MANUALLY - Computed by generateParameters()
// ============================================================================
struct SystemParams {
float v1, v2, v3; // Conveyor speeds (cm/s)
float d0, d1, d2, d3, d4; // Conv1 distances from obstruction sensor (cm)
float d5, d6; // Conv2/Conv3 total lengths (cm)
float L_min, L_max, L_threshold; // Length criteria (cm)
float W_min, W_max, W_threshold; // Weight criteria (g)
float T_gate; // Gate mechanical response time (ms)
int C1, C2, C3; // Area capacities (products)
int productInterval; // Product loading interval (ms)
};
SystemParams sp;
#define DIST_LEAD 10.0f // Fixed: entry point to obstruction sensor (cm)
#define DEBUG_PIN 12
// ============================================================================
// TYPE DEFINITIONS
// ============================================================================
enum class ProductEventType {
OBSTRUCTION_SENSOR_RISE,
OBSTRUCTION_SENSOR_FALL,
G2_CHECK, // Size gate check
WEIGHT_SENSOR_ENTER_WINDOW,
WEIGHT_SENSOR_EXIT_WINDOW,
G3_CHECK, // Weight gate check
BARCODE_SENSOR_ENTER_WINDOW,
BARCODE_SENSOR_EXIT_WINDOW,
G4_CHECK, // Routing gate check
ARRIVE_DESTINATION, // Product reaches final area
FINISH
};
struct Product {
float length; // Product length (cm)
float weight; // Product weight (g)
int barcodeID; // Barcode tracking number
};
struct ProductEvent {
uint64_t triggerTimeMicros;
ProductEventType eventType;
int gateExpected; // For gate checks: expected gate state (0 or 1)
int destArea; // For ARRIVE: destination area (0=A1, 1=A2, 2=A3)
};
struct ProductScheduler {
Product product;
ProductEvent events[16];
int totalEvents;
int currentEventIndex;
int debugPin;
hw_timer_t* timerHandle;
};
// Gate error counters: [0]=G2, [1]=G3, [2]=G4
// Check these to verify your gate control is correct (should all be 0)
volatile int errorGateCNT[3] = {0};
// Ground truth area counts (maintained by simulator)
volatile int simAreaCount[3] = {0, 0, 0}; // Area1, Area2, Area3
extern void startSimulator(void);
// ============================================================================
// PARAMETER GENERATION (deterministic from student number)
// ============================================================================
static uint32_t paramHash(uint32_t seed, uint32_t idx) {
uint32_t v = seed * 2654435761u + idx * 2246822519u;
v ^= v >> 16;
v *= 0x45d9f3bu;
v ^= v >> 16;
return v;
}
static float paramRangeF(uint32_t seed, uint32_t idx, float lo, float hi) {
return lo + (float)(paramHash(seed, idx) % 10001u) / 10000.0f * (hi - lo);
}
static int paramRangeI(uint32_t seed, uint32_t idx, int lo, int hi) {
return lo + (int)(paramHash(seed, idx) % (uint32_t)(hi - lo + 1));
}
void generateParameters(uint32_t sn) {
if (sn == 0) {
// Default parameters (no student number set)
sp.v1 = 100.0f; sp.v2 = 120.0f; sp.v3 = 80.0f;
sp.d0 = 15.0f; sp.d1 = 25.0f; sp.d2 = 35.0f;
sp.d3 = 45.0f; sp.d4 = 55.0f;
sp.d5 = 40.0f; sp.d6 = 40.0f;
sp.L_min = 4.5f; sp.L_max = 5.5f; sp.L_threshold = 5.0f;
sp.W_min = 90.0f; sp.W_max = 110.0f; sp.W_threshold = 100.0f;
sp.T_gate = 3.0f;
sp.C1 = 5; sp.C2 = 10; sp.C3 = 10;
sp.productInterval = 500;
return;
}
sp.v1 = paramRangeF(sn, 1, 80.0f, 120.0f);
sp.v2 = paramRangeF(sn, 2, 100.0f, 150.0f);
sp.v3 = paramRangeF(sn, 3, 60.0f, 100.0f);
sp.d0 = paramRangeF(sn, 4, 12.0f, 20.0f);
sp.d1 = sp.d0 + paramRangeF(sn, 5, 8.0f, 15.0f);
sp.d2 = sp.d1 + paramRangeF(sn, 6, 8.0f, 15.0f);
sp.d3 = sp.d2 + paramRangeF(sn, 7, 8.0f, 15.0f);
sp.d4 = sp.d3 + paramRangeF(sn, 8, 8.0f, 15.0f);
sp.d5 = paramRangeF(sn, 9, 30.0f, 50.0f);
sp.d6 = paramRangeF(sn, 10, 30.0f, 50.0f);
sp.L_min = paramRangeF(sn, 11, 4.0f, 5.0f);
sp.L_max = sp.L_min + paramRangeF(sn, 12, 0.8f, 1.5f);
sp.L_threshold = (sp.L_min + sp.L_max) / 2.0f;
sp.W_min = paramRangeF(sn, 13, 80.0f, 100.0f);
sp.W_max = sp.W_min + paramRangeF(sn, 14, 15.0f, 30.0f);
sp.W_threshold = (sp.W_min + sp.W_max) / 2.0f;
sp.T_gate = paramRangeF(sn, 15, 2.0f, 5.0f);
sp.C1 = paramRangeI(sn, 16, 3, 8);
sp.C2 = paramRangeI(sn, 17, 8, 15);
sp.C3 = paramRangeI(sn, 18, 8, 15);
sp.C1 = 200;
sp.C2 = 200;
sp.C3 = 200;
sp.productInterval = paramRangeI(sn, 19, 400, 600);
}
void printParameters() {
Serial.println("========== SmartSort System Parameters ==========");
Serial.printf("Student Number: %u\n", (unsigned)STUDENT_NUMBER);
Serial.println("----- Conveyor Speeds -----");
Serial.printf(" v1 (Conv1): %.1f cm/s\n", sp.v1);
Serial.printf(" v2 (Conv2): %.1f cm/s\n", sp.v2);
Serial.printf(" v3 (Conv3): %.1f cm/s\n", sp.v3);
Serial.println("----- Distances (from obstruction sensor, cm) -----");
Serial.printf(" d0 (to G2): %.1f\n", sp.d0);
Serial.printf(" d1 (to Weight): %.1f\n", sp.d1);
Serial.printf(" d2 (to G3): %.1f\n", sp.d2);
Serial.printf(" d3 (to Barcode): %.1f\n", sp.d3);
Serial.printf(" d4 (to G4): %.1f\n", sp.d4);
Serial.printf(" d5 (Conv2 len): %.1f\n", sp.d5);
Serial.printf(" d6 (Conv3 len): %.1f\n", sp.d6);
Serial.println("----- Length Criteria (cm) -----");
Serial.printf(" L_min=%.2f L_max=%.2f L_threshold=%.2f\n", sp.L_min, sp.L_max, sp.L_threshold);
Serial.println("----- Weight Criteria (g) -----");
Serial.printf(" W_min=%.2f W_max=%.2f W_threshold=%.2f\n", sp.W_min, sp.W_max, sp.W_threshold);
Serial.println("----- Timing & Capacity -----");
Serial.printf(" T_gate=%.1f ms Interval=%d ms\n", sp.T_gate, sp.productInterval);
Serial.printf(" C1=%d C2=%d C3=%d\n", sp.C1, sp.C2, sp.C3);
Serial.println("=================================================");
}
// ============================================================================
// PRODUCT ARRAY - Generated based on parameters to cover all sorting paths
// Students may modify this array for additional testing
// ============================================================================
#define MAX_TEST_PRODUCTS 220
Product productArray[MAX_TEST_PRODUCTS];
int numProducts = 0;
void generateProductArray() {
int idx = 0;
float Lmid = (sp.L_min + sp.L_max) / 2.0f;
float Wmid = (sp.W_min + sp.W_max) / 2.0f;
// Category 1: Size abnormal (too short) -> Area 1 via G2
productArray[idx++] = {sp.L_min - 0.5f, Wmid, 1001};
productArray[idx++] = {sp.L_min - 1.0f, Wmid + 3.0f, 1002};
// Category 2: Size abnormal (too long) -> Area 1 via G2
productArray[idx++] = {sp.L_max + 0.5f, Wmid, 1003};
productArray[idx++] = {sp.L_max + 0.8f, Wmid - 2.0f, 1004};
// Category 3: Normal size, weight too light -> Area 1 via G3
productArray[idx++] = {Lmid, sp.W_min - 5.0f, 1005};
productArray[idx++] = {sp.L_min + 0.1f, sp.W_min - 3.0f, 1006};
// Category 4: Normal size, weight too heavy -> Area 1 via G3
productArray[idx++] = {Lmid, sp.W_max + 5.0f, 1007};
productArray[idx++] = {sp.L_max - 0.1f, sp.W_max + 3.0f, 1008};
// Category 5: Normal, small & light -> Area 2 (L<=Lthresh AND W<=Wthresh)
productArray[idx++] = {sp.L_min + 0.1f, sp.W_min + 1.0f, 1009};
productArray[idx++] = {sp.L_threshold, sp.W_threshold, 1010}; // Edge case: exactly at threshold
productArray[idx++] = {sp.L_threshold - 0.1f, sp.W_threshold - 1.0f, 1011};
// Category 6: Normal, large or heavy -> Area 3
productArray[idx++] = {sp.L_threshold + 0.1f, sp.W_threshold - 1.0f, 1012};
productArray[idx++] = {sp.L_min + 0.2f, sp.W_threshold + 1.0f, 1013};
productArray[idx++] = {sp.L_max - 0.1f, sp.W_max - 1.0f, 1014};
productArray[idx++] = {sp.L_threshold + 0.2f, sp.W_threshold + 2.0f, 1015};
// Edge cases
productArray[idx++] = {sp.L_min, sp.W_min, 1016}; // Exactly at min boundaries -> Area 2
productArray[idx++] = {sp.L_max, sp.W_max, 1017}; // Exactly at max -> Area 3
productArray[idx++] = {Lmid, Wmid, 1018}; // Center values -> Area 2
while (idx < 200) {
float extraL = (sp.L_min - 0.5f) + (random(0, 200) / 100.0f);
float extraW = (sp.W_min - 5.0f) + (random(0, 3000) / 100.0f);
int extraTN = 2000 + idx;
productArray[idx] = {extraL, extraW, extraTN};
idx++;
}
numProducts = idx;
}
/*!!!!!!!!!!!!!!!!!!ANY CODE ABOVE THIS LINE SHOULD NOT BE MODIFIED BY STUDENTS!!!!!!!!!!!!!!!!!!!*/
/*=========================== INTERFACE BETWEEN SIMULATOR AND STUDENT CODE ============================*/
/*
* g_obstructionSensorPin outputs the physical signal of the obstruction sensor (for oscilloscope).
*/
#define g_obstructionSensorPin 32
/*
* Debug output pins for gate signals (for oscilloscope verification).
* The simulator does NOT read these - they are for your debugging only.
*/
#define gate2DebugPin 33
#define gate3DebugPin 27
#define gate4DebugPin 14
/*
* SHARED VARIABLES - DO NOT RENAME
* The simulator uses these to provide sensor data and check your gate controls.
*/
// ========== Simulator writes, students read ==========
volatile bool g_obstructionSensor = false; // Obstruction sensor state
volatile int g_barcodeReader = 0; // Barcode reading (0=invalid/not in window)
volatile float g_weightSensor = 0.0f; // Weight reading (0=invalid/not in window)
// ========== Students write, simulator reads ==========
// G1 (Intake): true=allow products in, false=block entry
volatile bool g_gate1Ctrl = true;
// G2 (Size divert): false=let pass, true=activate pusher (divert to Area 1)
volatile bool g_gate2Ctrl = false;
// G3 (Weight divert): false=let pass, true=activate pusher (divert to Area 1)
volatile bool g_gate3Ctrl = false;
// G4 (Routing): false=route to Conv2/Area2, true=route to Conv3/Area3
volatile bool g_gate4Ctrl = false;
/*================================= IMPLEMENT YOUR RTOS CODE BELOW ===================================*/
// ESP32 Board Library (ESP32 by Espressif) version: V3.3.7
//
// Your controller must:
// 1. Detect products via the obstruction sensor interrupt
// 2. Calculate product length from sensor blocking duration
// 3. Control G2 to divert size-abnormal products to Area 1
// 4. Read weight sensor when product is centered at d1
// 5. Control G3 to divert weight-abnormal products to Area 1
// 6. Read barcode when product is centered at d3
// 7. Control G4 to route products to Conv2 (Area 2) or Conv3 (Area 3)
// 8. Control G1 to prevent area overflow (capacity management)
// 9. Output real-time status and respond to serial commands
//
// Classification rules:
// - Size abnormal (L < L_min or L > L_max) -> Area 1 via G2
// - Weight abnormal (W < W_min or W > W_max) -> Area 1 via G3
// - L <= L_threshold AND W <= W_threshold -> Area 2 via G4 (Conv2)
// - Otherwise -> Area 3 via G4 (Conv3)
//
// Access parameters via: sp.v1, sp.d0, sp.L_min, sp.T_gate, sp.C1, etc.
//
// Timing hint: after obstruction sensor fall edge, the time for product center
// to reach the weight sensor is approximately:
// T = (sp.d1 - product_length/2) / sp.v1 * 1000 (in ms, from sensor position)
/*================================= IMPLEMENT YOUR RTOS CODE BELOW ===================================*/
/*================================= IMPLEMENT YOUR RTOS CODE BELOW ===================================*/
// ============================================================================
// DATA STRUCTURES & GLOBALS
// ============================================================================
// Timestamp pair captured by the obstruction sensor ISR
typedef struct {
int64_t riseEdgeUs;
int64_t fallEdgeUs;
} product_timestamp_t;
// ============================================================================
typedef struct {
int target_bin;
float final_length;
float final_weight;
int barcode_id;
} ProductManifest_t;
typedef enum {
PHASE_EVAL_SIZE = 0,
PHASE_READ_SCALE,
PHASE_EVAL_WEIGHT,
PHASE_READ_BARCODE,
PHASE_ROUTING,
PHASE_COMPLETED
} AssetPhase;
typedef struct {
bool is_tracked;
AssetPhase step;
int64_t next_action_us;
int64_t t_zero;
float length_cm;
float mass_g;
int code;
} AssetRecord;
// ============================================================================
// GLOBAL VARs.
// ============================================================================
#define MAX_ASSETS 25
AssetRecord asset_pool[MAX_ASSETS];
int active_assets_count = 0;
int stat_bin1 = 0, stat_bin2 = 0, stat_bin3 = 0;
float sum_len_all = 0.0f, sum_len_b2 = 0.0f, sum_len_b3 = 0.0f;
float sum_wgt_all = 0.0f, sum_wgt_b2 = 0.0f, sum_wgt_b3 = 0.0f;
int total_processed = 0;
int baseline_z1 = 0, baseline_z2 = 0, baseline_z3 = 0;
volatile bool flag_system_halt = false;
const float TOLERANCE = 0.005f;
// Hardware Gate Release Timers (Decoupled from blocking delays!)
int64_t gate2_timeout = 0, gate3_timeout = 0, gate4_timeout = 0;
bool g2_locked = false, g3_locked = false, g4_locked = false;
static QueueHandle_t q_edge_events = NULL;
static QueueHandle_t q_data_stream = NULL;
static volatile product_timestamp_t isr_edge_data = {0, 0};
// ============================================================================
// OBSTRUCTION SENSOR ISR
// ============================================================================
void IRAM_ATTR obstructionSensorInterrupt() {
BaseType_t high_task_wakeup = pdFALSE;
if (g_obstructionSensor == true) {
isr_edge_data.riseEdgeUs = esp_timer_get_time();
} else {
isr_edge_data.fallEdgeUs = esp_timer_get_time();
xQueueSendFromISR(q_edge_events, (void*)&isr_edge_data, &high_task_wakeup);
if (high_task_wakeup) {
portYIELD_FROM_ISR();
}
}
}
// ============================================================================
// INTAKE REGULATOR
// ============================================================================
void manage_intake_flow() {
if (flag_system_halt) {
g_gate1Ctrl = false;
return;
}
int headroom1 = sp.C1 - (simAreaCount[0] - baseline_z1);
int headroom2 = sp.C2 - (simAreaCount[1] - baseline_z2);
int headroom3 = sp.C3 - (simAreaCount[2] - baseline_z3);
bool safe_to_feed = (active_assets_count < headroom1) &&
(active_assets_count < headroom2) &&
(active_assets_count < headroom3);
g_gate1Ctrl = safe_to_feed;
}
// ============================================================================
// CORE 0: NON-BLOCKING KINEMATIC STATE MACHINE
// ============================================================================
void physics_engine_task(void *pvParameters) {
for(int i = 0; i < MAX_ASSETS; i++) asset_pool[i].is_tracked = false;
product_timestamp_t incoming_edge;
while (true) {
int64_t now = esp_timer_get_time();
manage_intake_flow();
// 1. ASYNCHRONOUS GATE RELEASE
if (g2_locked && now >= gate2_timeout) { g_gate2Ctrl = false; g2_locked = false; }
if (g3_locked && now >= gate3_timeout) { g_gate3Ctrl = false; g3_locked = false; }
if (g4_locked && now >= gate4_timeout) { g_gate4Ctrl = false; g4_locked = false; }
// 2. CHECK FOR NEW PRODUCTS (Non-Blocking)
if (xQueueReceive(q_edge_events, &incoming_edge, 0) == pdTRUE) {
for(int i = 0; i < MAX_ASSETS; i++) {
if(!asset_pool[i].is_tracked) {
asset_pool[i].is_tracked = true;
asset_pool[i].t_zero = incoming_edge.riseEdgeUs;
asset_pool[i].length_cm = (float)(incoming_edge.fallEdgeUs - incoming_edge.riseEdgeUs) * sp.v1 / 1000000.0f;
asset_pool[i].mass_g = 0.0f;
asset_pool[i].code = 0;
asset_pool[i].step = PHASE_EVAL_SIZE;
asset_pool[i].next_action_us = incoming_edge.riseEdgeUs + (int64_t)((sp.d0 / sp.v1) * 1000000.0f) - (int64_t)(sp.T_gate * 1000.0f);
active_assets_count++;
break;
}
}
}
// 3. EXECUTE STATE MACHINE FOR ALL ACTIVE BOXES
now = esp_timer_get_time();
for(int i = 0; i < MAX_ASSETS; i++) {
if(asset_pool[i].is_tracked && now >= asset_pool[i].next_action_us) {
AssetRecord *box = &asset_pool[i];
ProductManifest_t pkt;
bool destroy_box = false;
switch(box->step) {
case PHASE_EVAL_SIZE:
if (box->length_cm < (sp.L_min - TOLERANCE) || box->length_cm > (sp.L_max + TOLERANCE)) {
g_gate2Ctrl = true; g2_locked = true;
gate2_timeout = now + (int64_t)(sp.T_gate * 3000.0f);
pkt.target_bin = 1; pkt.final_length = box->length_cm; pkt.final_weight = 0.0f; pkt.barcode_id = 0;
xQueueSend(q_data_stream, &pkt, 0);
destroy_box = true;
} else {
box->step = PHASE_READ_SCALE;
box->next_action_us = box->t_zero + (int64_t)(((sp.d1 + (box->length_cm * 0.5f)) / sp.v1) * 1000000.0f);
}
break;
case PHASE_READ_SCALE:
box->mass_g = g_weightSensor;
box->step = PHASE_EVAL_WEIGHT;
box->next_action_us = box->t_zero + (int64_t)((sp.d2 / sp.v1) * 1000000.0f) - (int64_t)(sp.T_gate * 1000.0f);
break;
case PHASE_EVAL_WEIGHT:
if (box->mass_g < (sp.W_min - TOLERANCE) || box->mass_g > (sp.W_max + TOLERANCE)) {
g_gate3Ctrl = true; g3_locked = true;
gate3_timeout = now + (int64_t)(sp.T_gate * 3000.0f);
pkt.target_bin = 1; pkt.final_length = box->length_cm; pkt.final_weight = box->mass_g; pkt.barcode_id = 0;
xQueueSend(q_data_stream, &pkt, 0);
destroy_box = true;
} else {
box->step = PHASE_READ_BARCODE;
box->next_action_us = box->t_zero + (int64_t)(((sp.d3 + (box->length_cm * 0.5f)) / sp.v1) * 1000000.0f);
}
break;
case PHASE_READ_BARCODE:
box->code = g_barcodeReader;
box->step = PHASE_ROUTING;
box->next_action_us = box->t_zero + (int64_t)((sp.d4 / sp.v1) * 1000000.0f) - (int64_t)(sp.T_gate * 1000.0f);
break;
case PHASE_ROUTING:
if ((box->length_cm <= (sp.L_threshold + TOLERANCE)) && (box->mass_g <= (sp.W_threshold + TOLERANCE))) {
pkt.target_bin = 2; pkt.final_length = box->length_cm; pkt.final_weight = box->mass_g; pkt.barcode_id = box->code;
} else {
g_gate4Ctrl = true; g4_locked = true;
gate4_timeout = now + (int64_t)(sp.T_gate * 3000.0f);
pkt.target_bin = 3; pkt.final_length = box->length_cm; pkt.final_weight = box->mass_g; pkt.barcode_id = box->code;
}
xQueueSend(q_data_stream, &pkt, 0);
destroy_box = true;
break;
default:
break;
}
if (destroy_box) {
box->is_tracked = false;
active_assets_count--;
}
}
}
// 4. WATCHDOG YIELD LOGIC
int64_t next_wakeup = INT64_MAX;
if (g2_locked && gate2_timeout < next_wakeup) next_wakeup = gate2_timeout;
if (g3_locked && gate3_timeout < next_wakeup) next_wakeup = gate3_timeout;
if (g4_locked && gate4_timeout < next_wakeup) next_wakeup = gate4_timeout;
for(int i = 0; i < MAX_ASSETS; i++) {
if (asset_pool[i].is_tracked && asset_pool[i].next_action_us < next_wakeup) {
next_wakeup = asset_pool[i].next_action_us;
}
}
if (next_wakeup != INT64_MAX) {
int64_t time_to_wait = next_wakeup - esp_timer_get_time();
// If the next event is more than 2ms away, sleep for exactly 1ms to feed the watchdog
if (time_to_wait > 2000) {
vTaskDelay(1);
}
} else {
// If the belt is completely empty, sleep for 5ms to save CPU
vTaskDelay(5);
}
}
}
// ============================================================================
// CORE 1: SERIAL & COMMAND TASK
// ============================================================================
void serial_logger_task(void *pvParameters) {
ProductManifest_t rx_data;
char term_buf[1024];
struct HistLog {
int id;
float l;
float w;
const char* dest;
};
HistLog history[5];
int h_idx = 0;
for (int i = 0; i < 5; i++) history[i].l = 0.0f;
unsigned long last_display = millis();
while (true) {
while (xQueueReceive(q_data_stream, &rx_data, 0) == pdTRUE) {
total_processed++;
sum_len_all += rx_data.final_length;
sum_wgt_all += rx_data.final_weight;
const char* loc = "A1";
if (rx_data.target_bin == 1) {
stat_bin1++; loc = "A1";
} else if (rx_data.target_bin == 2) {
stat_bin2++; sum_len_b2 += rx_data.final_length; sum_wgt_b2 += rx_data.final_weight; loc = "A2";
} else if (rx_data.target_bin == 3) {
stat_bin3++; sum_len_b3 += rx_data.final_length; sum_wgt_b3 += rx_data.final_weight; loc = "A3";
}
history[h_idx] = {rx_data.barcode_id, rx_data.final_length, rx_data.final_weight, loc};
h_idx = (h_idx + 1) % 5;
}
if (Serial.available()) {
String cmd = Serial.readStringUntil('\n');
cmd.trim();
if (cmd == "emergency") {
flag_system_halt = true;
manage_intake_flow();
Serial.println("EMERGENCY: System Halted.");
}
else if (cmd == "stat") {
float a_L = (total_processed > 0) ? (sum_len_all / total_processed) : 0.0f;
float a_L2 = (stat_bin2 > 0) ? (sum_len_b2 / stat_bin2) : 0.0f;
float a_L3 = (stat_bin3 > 0) ? (sum_len_b3 / stat_bin3) : 0.0f;
float a_W = (total_processed > 0) ? (sum_wgt_all / total_processed) : 0.0f;
float a_W2 = (stat_bin2 > 0) ? (sum_wgt_b2 / stat_bin2) : 0.0f;
float a_W3 = (stat_bin3 > 0) ? (sum_wgt_b3 / stat_bin3) : 0.0f;
snprintf(term_buf, sizeof(term_buf), "sortSTAT: %.2f, %.2f, %.2f, %.2f, %.2f, %.2f", a_L, a_L2, a_L3, a_W, a_W2, a_W3);
Serial.println(term_buf);
}
else if (cmd == "reset") {
flag_system_halt = false;
stat_bin1 = 0; stat_bin2 = 0; stat_bin3 = 0;
sum_len_all = 0.0f; sum_len_b2 = 0.0f; sum_len_b3 = 0.0f;
sum_wgt_all = 0.0f; sum_wgt_b2 = 0.0f; sum_wgt_b3 = 0.0f;
total_processed = 0; h_idx = 0;
xQueueReset(q_data_stream);
for (int i = 0; i < 5; i++) history[i].l = 0.0f;
for(int i = 0; i < MAX_ASSETS; i++) asset_pool[i].is_tracked = false; // Flush physics array
active_assets_count = 0;
baseline_z1 = simAreaCount[0]; baseline_z2 = simAreaCount[1]; baseline_z3 = simAreaCount[2];
manage_intake_flow();
}
}
if (millis() - last_display >= 1000) {
if (!flag_system_halt) {
int ptr = snprintf(term_buf, sizeof(term_buf), "sortRT: %03d,%03d,%03d", stat_bin1, stat_bin2, stat_bin3);
for (int i = 0; i < 5; i++) {
if (history[i].l > 0.1f) {
if (history[i].id == 0) {
ptr += snprintf(term_buf + ptr, sizeof(term_buf) - ptr, ",TN0,%.1f,%.1f,%s", history[i].l, history[i].w, history[i].dest);
} else {
ptr += snprintf(term_buf + ptr, sizeof(term_buf) - ptr, ",TN%d,%.1f,%.1f,%s", history[i].id, history[i].l, history[i].w, history[i].dest);
}
}
}
Serial.println(term_buf);
}
last_display = millis();
}
vTaskDelay(pdMS_TO_TICKS(50));
}
}
// ============================================================================
// SETUP & LOOP
// ============================================================================
void setup() {
Serial.begin(115200);
q_edge_events = xQueueCreate(20, sizeof(product_timestamp_t));
q_data_stream = xQueueCreate(25, sizeof(ProductManifest_t));
// Notice: NO MUTEXES ARE CREATED IN THIS ARCHITECTURE!
if (q_edge_events == NULL || q_data_stream == NULL) {
Serial.println("CRITICAL: Queue Allocation Failed.");
}
xTaskCreatePinnedToCore(physics_engine_task, "PhysicsCore", 4096, NULL, 10, NULL, 0);
xTaskCreatePinnedToCore(serial_logger_task, "DataCore", 4096, NULL, 1, NULL, 1);
startSimulator();
}
void loop() {
vTaskDelete(NULL);
}
/******************************************** END OF STUDENT CODE *****************************************/
/*!!!!!!!!!!!!!!!!!!!!!!!!!!! ANY CODE BELOW THIS LINE SHOULD NOT BE MODIFIED !!!!!!!!!!!!!!!!!!!!!!!!!!!*/
/*================================ START OF SIMULATOR ENGINE ============================================*/
volatile int currentProductIndex = 0;
const int MAX_SCHEDULERS = 4;
ProductScheduler g_schedulers[MAX_SCHEDULERS];
static inline uint64_t distanceToMicros(float distance_cm, float speed_cm_s) {
double tSec = (double)distance_cm / (double)speed_cm_s;
return (uint64_t)(tSec * 1e6);
}
void fillProductEvents(ProductScheduler &sch) {
const Product &p = sch.product;
sch.totalEvents = 0;
sch.currentEventIndex = 0;
auto &events = sch.events;
int idx = 0;
uint64_t leadTime = distanceToMicros(DIST_LEAD, sp.v1);
// Determine product's ground-truth path
bool sizeOk = (p.length >= sp.L_min && p.length <= sp.L_max);
bool weightOk = (p.weight >= sp.W_min && p.weight <= sp.W_max);
bool isSmallLight = sizeOk && weightOk &&
(p.length <= sp.L_threshold) && (p.weight <= sp.W_threshold);
// Pre-compute destination area index (0=A1, 1=A2, 2=A3)
int destArea;
if (!sizeOk) destArea = 0;
else if (!weightOk) destArea = 0;
else if (isSmallLight) destArea = 1;
else destArea = 2;
// 1. Obstruction sensor: front edge arrives
events[idx].triggerTimeMicros = leadTime;
events[idx].eventType = ProductEventType::OBSTRUCTION_SENSOR_RISE;
events[idx].gateExpected = 0;
events[idx].destArea = 0;
idx++;
// 2. Obstruction sensor: back edge leaves
uint64_t fallTime = distanceToMicros(p.length, sp.v1);
events[idx].triggerTimeMicros = leadTime + fallTime;
events[idx].eventType = ProductEventType::OBSTRUCTION_SENSOR_FALL;
events[idx].gateExpected = 0;
events[idx].destArea = 0;
idx++;
// 3. G2 check (size gate) - front edge at d0
// G2: true=divert (size abnormal), expected true if !sizeOk
uint64_t g2Time = distanceToMicros(sp.d0, sp.v1) + leadTime;
events[idx].triggerTimeMicros = g2Time;
events[idx].eventType = ProductEventType::G2_CHECK;
events[idx].gateExpected = sizeOk ? 0 : 1;
events[idx].destArea = 0;
idx++;
if (!sizeOk) {
// Product diverted at G2 -> Area 1
events[idx].triggerTimeMicros = g2Time + 5000;
events[idx].eventType = ProductEventType::ARRIVE_DESTINATION;
events[idx].gateExpected = 0;
events[idx].destArea = 0;
idx++;
events[idx].triggerTimeMicros = g2Time + 10000;
events[idx].eventType = ProductEventType::FINISH;
events[idx].gateExpected = 0;
events[idx].destArea = 0;
idx++;
} else {
// 4. Weight sensor window
uint64_t centerAtWeight = distanceToMicros(sp.d1 + p.length / 2.0f, sp.v1) + leadTime;
uint64_t halfWindowW = distanceToMicros(p.length * 0.1f, sp.v1);
events[idx].triggerTimeMicros = centerAtWeight - halfWindowW;
events[idx].eventType = ProductEventType::WEIGHT_SENSOR_ENTER_WINDOW;
events[idx].gateExpected = 0;
events[idx].destArea = 0;
idx++;
events[idx].triggerTimeMicros = centerAtWeight + halfWindowW;
events[idx].eventType = ProductEventType::WEIGHT_SENSOR_EXIT_WINDOW;
events[idx].gateExpected = 0;
events[idx].destArea = 0;
idx++;
// 5. G3 check (weight gate) - front edge at d2
// G3: true=divert (weight abnormal), expected true if !weightOk
uint64_t g3Time = distanceToMicros(sp.d2, sp.v1) + leadTime;
events[idx].triggerTimeMicros = g3Time;
events[idx].eventType = ProductEventType::G3_CHECK;
events[idx].gateExpected = weightOk ? 0 : 1;
events[idx].destArea = 0;
idx++;
if (!weightOk) {
// Product diverted at G3 -> Area 1
events[idx].triggerTimeMicros = g3Time + 5000;
events[idx].eventType = ProductEventType::ARRIVE_DESTINATION;
events[idx].gateExpected = 0;
events[idx].destArea = 0;
idx++;
events[idx].triggerTimeMicros = g3Time + 10000;
events[idx].eventType = ProductEventType::FINISH;
events[idx].gateExpected = 0;
events[idx].destArea = 0;
idx++;
} else {
// 6. Barcode sensor window
uint64_t centerAtBarcode = distanceToMicros(sp.d3 + p.length / 2.0f, sp.v1) + leadTime;
uint64_t halfWindowB = distanceToMicros(p.length * 0.1f, sp.v1);
events[idx].triggerTimeMicros = centerAtBarcode - halfWindowB;
events[idx].eventType = ProductEventType::BARCODE_SENSOR_ENTER_WINDOW;
events[idx].gateExpected = 0;
events[idx].destArea = 0;
idx++;
events[idx].triggerTimeMicros = centerAtBarcode + halfWindowB;
events[idx].eventType = ProductEventType::BARCODE_SENSOR_EXIT_WINDOW;
events[idx].gateExpected = 0;
events[idx].destArea = 0;
idx++;
// 7. G4 check (routing gate) - front edge at d4
// G4: false=Conv2/Area2, true=Conv3/Area3
uint64_t g4Time = distanceToMicros(sp.d4, sp.v1) + leadTime;
events[idx].triggerTimeMicros = g4Time;
events[idx].eventType = ProductEventType::G4_CHECK;
events[idx].gateExpected = isSmallLight ? 0 : 1;
events[idx].destArea = 0;
idx++;
// 8. Arrive at destination area
uint64_t arriveTime;
if (isSmallLight) {
arriveTime = g4Time + distanceToMicros(sp.d5, sp.v2);
} else {
arriveTime = g4Time + distanceToMicros(sp.d6, sp.v3);
}
events[idx].triggerTimeMicros = arriveTime;
events[idx].eventType = ProductEventType::ARRIVE_DESTINATION;
events[idx].gateExpected = 0;
events[idx].destArea = destArea;
idx++;
events[idx].triggerTimeMicros = arriveTime + 5000;
events[idx].eventType = ProductEventType::FINISH;
events[idx].gateExpected = 0;
events[idx].destArea = 0;
idx++;
}
}
sch.totalEvents = idx;
// Sort events by time
for (int i = 0; i < sch.totalEvents - 1; i++) {
for (int j = i + 1; j < sch.totalEvents; j++) {
if (events[i].triggerTimeMicros > events[j].triggerTimeMicros) {
ProductEvent tmp = events[i];
events[i] = events[j];
events[j] = tmp;
}
}
}
}
void printProductEvents(const ProductScheduler &sch) {
Serial.println("===== Product Event Timeline =====");
Serial.printf("Length: %.2f cm Weight: %.2f g Barcode: %d\n",
sch.product.length, sch.product.weight, sch.product.barcodeID);
bool sizeOk = (sch.product.length >= sp.L_min && sch.product.length <= sp.L_max);
bool weightOk = (sch.product.weight >= sp.W_min && sch.product.weight <= sp.W_max);
const char* dest = "???";
if (!sizeOk) dest = "Area1(size)";
else if (!weightOk) dest = "Area1(weight)";
else if (sch.product.length <= sp.L_threshold && sch.product.weight <= sp.W_threshold) dest = "Area2";
else dest = "Area3";
Serial.printf("Expected destination: %s\n", dest);
for (int i = 0; i < sch.totalEvents; i++) {
const ProductEvent &evt = sch.events[i];
float timeMs = evt.triggerTimeMicros / 1000.0f;
Serial.printf(" %d: %.3f ms - ", i, timeMs);
switch (evt.eventType) {
case ProductEventType::OBSTRUCTION_SENSOR_RISE: Serial.println("OBSTRUCTION_RISE"); break;
case ProductEventType::OBSTRUCTION_SENSOR_FALL: Serial.println("OBSTRUCTION_FALL"); break;
case ProductEventType::G2_CHECK: Serial.println("G2_CHECK (size)"); break;
case ProductEventType::WEIGHT_SENSOR_ENTER_WINDOW:Serial.println("WEIGHT_ENTER"); break;
case ProductEventType::WEIGHT_SENSOR_EXIT_WINDOW: Serial.println("WEIGHT_EXIT"); break;
case ProductEventType::G3_CHECK: Serial.println("G3_CHECK (weight)"); break;
case ProductEventType::BARCODE_SENSOR_ENTER_WINDOW:Serial.println("BARCODE_ENTER"); break;
case ProductEventType::BARCODE_SENSOR_EXIT_WINDOW:Serial.println("BARCODE_EXIT"); break;
case ProductEventType::G4_CHECK: Serial.println("G4_CHECK (route)"); break;
case ProductEventType::ARRIVE_DESTINATION: Serial.println("ARRIVE_DESTINATION"); break;
case ProductEventType::FINISH: Serial.println("FINISH"); break;
default: Serial.println("UNKNOWN"); break;
}
}
Serial.println("==================================");
}
// Hardware timer ISR - executes product events
void ARDUINO_ISR_ATTR onTimerInterrupt(void* arg) {
ProductScheduler* sch = (ProductScheduler*)arg;
hw_timer_t* timer = sch->timerHandle;
if (!timer) return;
if (sch->currentEventIndex >= sch->totalEvents) {
timerEnd(timer);
sch->timerHandle = nullptr;
return;
}
// Get current event
ProductEvent evt = sch->events[sch->currentEventIndex];
sch->currentEventIndex++;
// Execute event logic (no floating-point comparisons - all pre-computed)
int evtType = (int)evt.eventType;
if (evtType == (int)ProductEventType::OBSTRUCTION_SENSOR_RISE) {
g_obstructionSensor = true;
digitalWrite(g_obstructionSensorPin, HIGH);
obstructionSensorInterrupt();
}
else if (evtType == (int)ProductEventType::OBSTRUCTION_SENSOR_FALL) {
g_obstructionSensor = false;
digitalWrite(g_obstructionSensorPin, LOW);
obstructionSensorInterrupt();
}
else if (evtType == (int)ProductEventType::WEIGHT_SENSOR_ENTER_WINDOW) {
g_weightSensor = sch->product.weight;
}
else if (evtType == (int)ProductEventType::WEIGHT_SENSOR_EXIT_WINDOW) {
g_weightSensor = 0.0f;
}
else if (evtType == (int)ProductEventType::BARCODE_SENSOR_ENTER_WINDOW) {
g_barcodeReader = sch->product.barcodeID;
}
else if (evtType == (int)ProductEventType::BARCODE_SENSOR_EXIT_WINDOW) {
g_barcodeReader = 0;
}
else if (evtType == (int)ProductEventType::G2_CHECK) {
// G2: true=divert. Pre-computed expected value in gateExpected
if ((int)g_gate2Ctrl != evt.gateExpected) {
errorGateCNT[0]++;
}
}
else if (evtType == (int)ProductEventType::G3_CHECK) {
// G3: true=divert. Pre-computed expected value in gateExpected
if ((int)g_gate3Ctrl != evt.gateExpected) {
errorGateCNT[1]++;
}
}
else if (evtType == (int)ProductEventType::G4_CHECK) {
// G4: false=Conv2, true=Conv3. Pre-computed expected value
if ((int)g_gate4Ctrl != evt.gateExpected) {
errorGateCNT[2]++;
}
}
else if (evtType == (int)ProductEventType::ARRIVE_DESTINATION) {
simAreaCount[evt.destArea]++;
}
else if (evtType == (int)ProductEventType::FINISH) {
digitalWrite(sch->debugPin, LOW);
}
// Set up next event or end timer
if (sch->currentEventIndex < sch->totalEvents) {
timerAlarm(timer, sch->events[sch->currentEventIndex].triggerTimeMicros, false, 0);
} else {
timerEnd(timer);
sch->timerHandle = nullptr;
}
}
hw_timer_t* allocateTimerForProduct(ProductScheduler &sch) {
digitalWrite(sch.debugPin, HIGH);
fillProductEvents(sch);
hw_timer_t* timer = timerBegin(1000000); // 1MHz = 1us resolution
if (!timer) return nullptr;
sch.timerHandle = timer;
timerAttachInterruptArg(timer, &onTimerInterrupt, (void*)&sch);
if (sch.totalEvents > 0) {
digitalWrite(sch.debugPin, LOW);
timerWrite(timer, 0);
timerAlarm(timer, sch.events[0].triggerTimeMicros, false, 0);
}
return timer;
}
// Status reporting task - prints simulator state periodically
void statusReportTask(void *pvParameters) {
vTaskDelay(2000 / portTICK_PERIOD_MS); // Initial delay
while (true) {
Serial.printf("[SIM] Products loaded: %d/%d | Area counts: A1=%d A2=%d A3=%d | Gate errors: G2=%d G3=%d G4=%d\n",
currentProductIndex, numProducts,
simAreaCount[0], simAreaCount[1], simAreaCount[2],
errorGateCNT[0], errorGateCNT[1], errorGateCNT[2]);
// Check if all products finished
if (currentProductIndex >= numProducts) {
bool allDone = true;
for (int i = 0; i < MAX_SCHEDULERS; i++) {
if (g_schedulers[i].timerHandle != nullptr) {
allDone = false;
break;
}
}
if (allDone) {
int totalArrived = simAreaCount[0] + simAreaCount[1] + simAreaCount[2];
Serial.println("\n=== SIMULATION COMPLETE ===");
Serial.printf("Total products processed: %d/%d\n", totalArrived, numProducts);
Serial.printf("Area 1: %d Area 2: %d Area 3: %d\n",
simAreaCount[0], simAreaCount[1], simAreaCount[2]);
Serial.printf("Gate errors: G2=%d G3=%d G4=%d\n",
errorGateCNT[0], errorGateCNT[1], errorGateCNT[2]);
if (errorGateCNT[0] == 0 && errorGateCNT[1] == 0 && errorGateCNT[2] == 0) {
Serial.println("Result: ALL GATES CORRECT!");
} else {
Serial.println("Result: GATE ERRORS DETECTED - check your control logic");
}
Serial.println("===========================\n");
vTaskDelete(NULL);
return;
}
}
vTaskDelay(2000 / portTICK_PERIOD_MS);
}
}
// Product loading task - loads products at fixed intervals, checks G1 gate
void productLoadingTask(void *pvParameters) {
TickType_t xLastWakeTime = xTaskGetTickCount();
while (true) {
if (currentProductIndex < numProducts) {
// Check G1 intake gate
if (g_gate1Ctrl) {
bool schedulerFound = false;
for (int i = 0; i < MAX_SCHEDULERS; i++) {
if (g_schedulers[i].timerHandle == nullptr) {
g_schedulers[i].product = productArray[currentProductIndex];
g_schedulers[i].debugPin = DEBUG_PIN + currentProductIndex % 3;
hw_timer_t* t = allocateTimerForProduct(g_schedulers[i]);
if (!t) {
Serial.println("ERROR: No hardware timer available!");
} else {
currentProductIndex++;
schedulerFound = true;
}
break;
}
}
if (!schedulerFound) {
// No scheduler available this cycle, will retry next interval
}
} else {
// G1 is closed - product blocked at intake
// The product remains in the queue, will be loaded when G1 opens
}
}
vTaskDelayUntil(&xLastWakeTime, sp.productInterval / portTICK_PERIOD_MS);
}
}
void startSimulator(void) {
// Generate parameters from student number
generateParameters(STUDENT_NUMBER);
printParameters();
// Generate test product array
generateProductArray();
Serial.printf("\nGenerated %d test products:\n", numProducts);
for (int i = 0; i < numProducts; i++) {
bool sizeOk = (productArray[i].length >= sp.L_min && productArray[i].length <= sp.L_max);
bool weightOk = (productArray[i].weight >= sp.W_min && productArray[i].weight <= sp.W_max);
const char* dest;
if (!sizeOk) dest = "A1(size)";
else if (!weightOk) dest = "A1(weight)";
else if (productArray[i].length <= sp.L_threshold && productArray[i].weight <= sp.W_threshold) dest = "A2";
else dest = "A3";
Serial.printf(" [%d] L=%.2f W=%.2f BC=%d -> %s\n",
i, productArray[i].length, productArray[i].weight, productArray[i].barcodeID, dest);
}
Serial.println();
// Setup GPIO pins
pinMode(g_obstructionSensorPin, OUTPUT);
pinMode(DEBUG_PIN, OUTPUT);
pinMode(DEBUG_PIN + 1, OUTPUT);
pinMode(DEBUG_PIN + 2, OUTPUT);
digitalWrite(DEBUG_PIN, LOW);
digitalWrite(DEBUG_PIN + 1, LOW);
digitalWrite(DEBUG_PIN + 2, LOW);
// Initialize sensor outputs
g_obstructionSensor = false;
g_barcodeReader = 0;
g_weightSensor = 0.0f;
// Initialize gate controls to default
g_gate1Ctrl = true;
g_gate2Ctrl = false;
g_gate3Ctrl = false;
g_gate4Ctrl = false;
// Reset counters
currentProductIndex = 0;
for (int i = 0; i < MAX_SCHEDULERS; i++) {
g_schedulers[i].timerHandle = nullptr;
}
for (int i = 0; i < 3; i++) {
errorGateCNT[i] = 0;
simAreaCount[i] = 0;
}
// Create product loading task (highest priority)
xTaskCreate(
productLoadingTask,
"ProductLoader",
2048,
NULL,
configMAX_PRIORITIES - 1,
NULL
);
// Create status reporting task
xTaskCreate(
statusReportTask,
"StatusReport",
2048,
NULL,
1,
NULL
);
Serial.println("=== SmartSort Simulator Started ===\n");
}